# Loadcells ## Capacitive <a href='http://fab.cba.mit.edu/classes/862.16/people/sam.calisch/project/index.html'>3 DOF Capacitive load cell.</a> <img src='prior/milled.jpg' width=33%> <img src='prior/settingup.jpg' width=39%> <img src='prior/moving-dialectric.mp4' width=400px> ## Magnetic <a href='http://web.cba.mit.edu/sam/kiri/doc/loadcell.html'>1 DOF Magnetic Load cell</a> <img src='prior/as5011-loadcell.jpg' width=40%> <a href='https://sensing.honeywell.com/hallbook.pdf'>Honeywell Hall Effect Handbook</a> <a href='as5013-test'>as5013-test/</a> contains pcb source files for a board to evaluate 3d tracking using the AS5013 (nominally an 8-bit 2-axis device). This IC contains an array of 5 hall effect elements for measuring $B_z$, sampled to 12-bits internally with these raw values available over I2C. <img src='as5013-test/testing2.jpg' width=350px> <img src='as5013-test/nrf52-as5013-board.jpg' width=400px> To characterize the use of the AS5013 as a three-dimensional tracking device, we use a 5 axis stage (2 axes motorized, 3 manual) built around two Thorlabs PT1M micrometer stages. After setting a magnet height and orientation, we can sample the 5 hall elements over a two dimensional array of magnet displacements. Executing this for a handful of magnet heights should let us fit functions for X, Y, and Z in terms of the 5 hall readings. ## 6 DOF Concept A concept for a 6 degree of freedom magnetic load cell is shown below. It uses a pair of flexures (aluminum or titanium plates on top and bottom) to set relative stiffnesses of Fx, Fy, Fz, Tx, Ty, Tz. A central rod carries a disk with four small neodymium magnets which moves when loads are applied. Four AS5013 hall array ICs are positioned just below the rest positions of the magnets on a single PCB. M3 standoffs and screws hold the entire stack together. <img src='v1/img/screenshot1.png' width=400px> Features of a "good" 6 DOF flexure: * Ability to tune relative stiffnesses (e.g. Fx/Fz, Tx/Tz, etc.) * Minimal cross talk (e.g. Fx doesn't induce a displacement in y or a twist, etc.) * Fits into a reasonably small bounding volume. Fusion 360 lets us quickly test loading cases for flexure designs. Below are simulations of a force and a moment applied to the loadcell. <img src='v1/img/flexure.mp4' width=300px> <img src='v1/img/flexure-twist.mp4' width=300px>