diff --git a/README.md b/README.md index e62dba2b95c45d966bca766dfdfdaa2c0f11c302..7675ef5b08e88ada75d75efed33fd82710561413 100644 --- a/README.md +++ b/README.md @@ -4,6 +4,8 @@ DEX is a small materials testing machine that should be capable of running tensi  + + ## Usage DEX runs a [squidworks](https://gitlab.cba.mit.edu/squidworks/squidworks) controller, which is in development but is pulling data from samples successfully. @@ -26,42 +28,45 @@ DEX runs a [squidworks](https://gitlab.cba.mit.edu/squidworks/squidworks) contro ## Building a Displacement Exercise #### Hardware Documenting TODO -- BOM, McMaster +- mcmaster order - CAD shuffle and export -- fixturing ! -- N23 mount, others (?) -- print some coupons ft. natural PLA ... git ready to test party ### BOM -| Part | Spec | Count | Notes | PN / Link | Cost | +Part numbers are from [McMaster Carr](http://mcmaster.com) unless otherwise linked. + +| Part | Spec | Count | Notes | PN / Link | Cost / Per | | --- | --- | ---: | --- | ---: | ---: | -| Delrin (Acetal) Cast Sheet | 24x12", 0.25" Thick | 2 | - | [McMaster 8573k35](https://www.mcmaster.com/8573k35) | $101.00 | -| PLA 'Tough' | x | ~ 300g | Many 3DP Mechanical Bits | x | $52.00 | -| 625ZZ Bearings | 5x16x5mm Deep Groove Roller Bearings | 24 | x | 625ZZ [VXB](https://www.vxb.com/20-625ZZ-Shielded-5mm-Bore-Diameter-Miniature-p/625zz20.htm) | $50.00 | -| Bearing Shims | - | - | - | - | - | -| Carriage Shoulders | - | 12 | - | - | - | -| Idler Shoulders | - | 5 | - | - | - | -| Reduction Shoulder | - | 1 | - | - | - | -| Feet | - | 3 | - | - | - | -| NEMA 23 Stepper Motor | - | 1 | - | - | - | -| GT2 Pinion | 20T | 1 | - | - | - | -| GT2 Closed Loop Belt | 280T | 1 | - | - | - | -| GT3 Open Loop Belt | ~ 1M - | 1 | - | - | - | -| 6806 Bearing | 30x42x7mm Deep Groove Roller Bearings | 2 | x | 6806-2RS [VXB](https://www.vxb.com/6806-2RS-Bearing-30x42x7-Sealed-p/6806rs.htm) | - | -| M3 Inserts | - | - | - | - | - | -| M4 Inserts | - | - | - | - | - | -| M5 Inserts | - | 4 | - | - | - | -| SHCS | M3x25 | x | Pinning T- and X-es together | x | - | - | -| SHCS | M3x16 | x | Pinning T- to the wall, and pulley endmatter | x | - | - | -| SHCS | M3x20 | x | Pinning T- to one another (?) | x | - | - | -| SHCS | M3x25 | x | Pinning edge-idlers together, | x | - | - | -| SHCS | M3x45 | 8 | Pinning the 'squat' together | x | - | - | -| FHCS | M3x10 | x | Pinning blisters to faces, flush up and countersink | x | - | - | -| FHCS | M3x25 | ? | - | - | - | -| Dowel | 5x8mm | 10 | - | [McMaster 91585A506](https://www.mcmaster.com/91585a506) | $8.40 | -| Feet | - | - | - | - | - | -| Loadcell(s) | - | - | - | - | - | +| Delrin (Acetal) Cast Sheet | 24x12", 0.25" Thick | 2 | Fits on 24x18" w/ no mistakes | 8573K35 | $50.49 / 1 | +| PLA 'Tough' | | ~ 300g | Many 3DP Mechanical Bits | [Matter Hackers M6E9T65K](https://www.matterhackers.com/store/l/light-blue-pro-series-tough-pla-filament-175mm-1kg/sk/M6E9T65K) | $52.00 / 1kg | +| 625ZZ Bearings | 5x16x5 | 24 | - | [VXB 625ZZ](https://www.vxb.com/20-625ZZ-Shielded-5mm-Bore-Diameter-Miniature-p/625zz20.htm) | $24.95 / 20 | +| Bearing Shims | 5x10x0.5 | 37 | - | 98055A098 | $8.62 / 50 | +| Carriage Shoulders | M4x5x6 | 12 | - | 92981A146 | $2.16 / 1 | +| Reduction Shoulder | M4x5x10 | 1 | - | 92981A030 | $2.32 / 1 | +| Idler Shoulders | M4x5x20 | 5 | - | 92981A042 | $2.33 / 1 | +| NEMA 23 Stepper Motor | > 56mm Can Length | 1 | Spec Shaft with Pinion | [Stepper Online](https://www.omc-stepperonline.com/nema-23-stepper-motor/nema-23-bipolare-1-8deg-1-26nm-178-4oz-in-2-8a-2-5v-57x57x56mm-4-fili.html) | $14.83 / 1 | +| GT2 Pinion | 20T | 1 | Spec Shaft with NEMA 23 | [Amazon](https://www.amazon.com/Saiper-GT2-Teeth-6-35mm-Synchronous/dp/B07MGMBX3N/) (or) [RobotDigg](https://www.robotdigg.com/product/226/20-Tooth-2GT-Pulley-10pcs-per-lot) | $9.96 / 5 | +| GT2 Closed Loop Belt | 280T, 6mm Wide | 1 | - | [Amazon](https://www.amazon.com/280-2GT-6-Timing-Belt-Closed-Loop/dp/B014SLWP68/) (or) [RobotDigg](https://www.robotdigg.com/product/283/260mm-264mm-268mm-280mm-284mm-288mm-or-294mm-gt2-endless-belt) | $15.88 / 10 | +| GT3 Open Loop Belt | ~ 1m, 9mm Wide | 1 | - | [Amazon](https://www.amazon.com/Ochoos-Timing-Rubber-Backlash-5Meters/dp/B07MWD9D7V/) (or) [RobotDigg](https://www.robotdigg.com/product/597/3GT-9mm-or-6mm-wide-open-ended-belt) | $15.00 / 1 | +| 6806 Bearing | 30x42x7mm | 2 | x | 6806-2RS [VXB](https://www.vxb.com/6806-2RS-Bearing-30x42x7-Sealed-p/6806rs.htm) | $12.95 / 1 | +| M3 Inserts | Tapered, 3.8mm Tall | ~ 300 | - | 94180A331 | $12.92 / 100 | +| M4 Inserts | Tapered, 4.7mm Tall | 16 | - | 94180A351 | $14.96 / 100 | +| M5 Inserts | Tapered, 6.7mm Tall | 4 | - | 94180A361 | $12.00 / 50 | +| M3 Washers | 18-8 Standard Flat | 300 | - | 93475A210 | $1.62 / 100 | +| SHCS | M3x16 | 100 | Pinning T- to the wall, and pulley endmatter | 91292A115 | $5.87 / 100 | +| SHCS | M3x20 | 100 | Pinning T- to one another (?) | 91292A123 | $6.78 / 100 | +| SHCS | M3x25 | 100 | Pinning T- and X-es together | 91292A020 | $7.23 / 100 | +| SHCS | M3x45 | 8 | Pinning the 'squat' together | 91292A025 | $12.21 / 50 | +| FHCS | M3x10 | 30 | Pinning blisters to faces | 92125A130 | $5.81 / 100 | +| FHCS | M3x25 | (?) | - | 92125A138 | $11.50 / 100 | +| Steel Dowel Pins | 5x8mm | 10 | - | 91585A506 | $8.40 / 25 | +| Feet | M4 Stud, 15x15mm | - | - | 93115K881 | $1.78 / 1 | +| **Approximate Mechanical Total** | | | | | **$446.80** | +| Loadcell(s) | 10, 30, or 50kg | 1 | Choose Range for Sensitivity | [Amazon 50kg](https://www.amazon.com/Pressure-Force-S-type-Sensor-Cable/dp/B01F6IOW3G/) [Amazon 30kg](https://www.amazon.com/Pressure-Force-S-type-Sensor-Cable/dp/B01F6IOWDG/) [Amazon 10kg](https://www.amazon.com/Pressure-Force-S-type-Sensor-Cable/dp/B01F6IOW4K/) | $39.00 / 1| +| Loadcell Amplifier | HX711 | 1 | - | [Sparkfun 13879](https://www.sparkfun.com/products/13879) | $9.95 / 1 | +| Power Supply | 350W 24V LRS-350-24 | 1 | - | [Amazon](https://www.amazon.com/MEAN-WELL-LRS-350-24-350-4W-Switchable/dp/B013ETVO12/) | $32.25 / 1 | +| **Rough Control Total: Incomplete** | | | | | **81.20** | +| **All Up** | | | | | **$528.00** | ### CAD Notes diff --git a/cad/ASTM-D-638-V v2.f3d b/cad/ASTM-D-638-V v2.f3d new file mode 100644 index 0000000000000000000000000000000000000000..e40c5032b6f5675d047c0e801989099f74c1fdce Binary files /dev/null and b/cad/ASTM-D-638-V v2.f3d differ diff --git a/cad/ASTM-D-638-V-0.6mm.stl b/cad/ASTM-D-638-V-0.6mm.stl new file mode 100644 index 0000000000000000000000000000000000000000..55f9e1802024b1de83d53d0d08643633e227aa9e Binary files /dev/null and b/cad/ASTM-D-638-V-0.6mm.stl differ diff --git a/cad/ASTM-D-638-V-1.2mm.stl b/cad/ASTM-D-638-V-1.2mm.stl new file mode 100644 index 0000000000000000000000000000000000000000..d9d6f43ec0a5ffd3e95cd0e99b5e02022632b622 Binary files /dev/null and b/cad/ASTM-D-638-V-1.2mm.stl differ diff --git a/images/2019-10-03_dex-together.jpg b/images/2019-10-03_dex-together.jpg new file mode 100644 index 0000000000000000000000000000000000000000..bb4705324579983d79cf6d0e600645ffa9916371 Binary files /dev/null and b/images/2019-10-03_dex-together.jpg differ